Pages Information Tell A Friend Tell someone you know about this product. What is a Core Charge? We do not offer free shipping on transmissions, however, we do offer a very competitive flat rate charge that is added to your shopping cart at checkout. We are here to help! For a skilled transmission builder like Morin, this build was fairly typical with burnt clutches in desperate need of replacement and an owner in desperate need of getting his truck back on the road. The stage-2 is best for normal to heavy-duty use. Our 4R100 master rebuild kits contain an overhaul rebuild kit, high-energy friction module, band, oil filter, full steel module and a master bushing kit. Remac offers three levels of rebuild, stage-1, stage-2 and stage-3.
Remac checks the spline for wear and replaces the clutch drum as needed. He doesn't flog this truck around as can be evidenced by the life of the tranny but would like a bit more power for towing up 421 and I77 around here. SunCoast works directly with these companies to design and manufacture proprietary exclusive SunCoast product lines, giving the end user uncompromised quality throughout the entire transmission. SunCoast's Ford series rebuild kits cover all years from 1989-2015 kit part number dependent upon year. As always, if you have any questions, give us a call or send us an e-mail.
If you choose to remove the transmission yourself be sure to practice safe shop techniques. They may also contain low quality seals, rings and gaskets that are low priced but have a short life span. Not only did the slipping clutches fail, the heat also damaged the spring and the piston seal. The design and operation of the 4R100 transmission applies the clutch packs in a cumulative arrangement, meaning that the clutch packs apply and add to the previous stage to make the transmission shift gears. Stage-2 and stage-3 rebuilds get an 8-clutch pack left. For now we are going to just drop the tranny and replace the flex plate, since he is now driving my 99 7. In general, an overhaul kit refers to the bag kit that contains the gaskets, seals and rings to correctly seal a transmission.
We followed along with the assembly of the Sun Coast Xtreme rebuild kit, but due to space limitations we can only show you highlights. They suggested upgrading the 4R100 with an Xtreme rebuild kit from Sun Coast Converters as well as their four-disc coast clutch drum and 2-3 shift valve. Fortunately for Uriah, there was no damage to the case or other major internal transmission components like the planetary gear sets. Once the output shaft is installed, the tail housing is put on, followed by the focus shifts to the front of the transmission. Stripping down your automatic transmission and bringing the inside out is not something the best weekend wrench can handle. Close inspection is required to ensure that all transmission parts are either replaced or repaired as needed and that all required repairs are made to the system as a whole. SunCoast has designed these kits in house to exact specifications for many intents, including but not limited to towing, sled pulling, racing or having a vehicle to get from point A to point B.
All our overhaul kits were manufactured by Precision International. Transtar offers several different levels of transmission repair or rebuild kits to meet a variety of customer needs. Just be sure to tell them that your friends at Diesel World referred you. These kits feature the same technology and parts that we use in our in house transmission builds. The task is best left to experts who have the tools and know the tricks to build your trans right. To fit more clutches into the coast clutch drum, Sun Coast machined a new retaining groove into the drum that allows the number of clutches to be doubled from two to four.
Upon teardown, Morin determined that the forward clutch pack suffered a catastrophic failure with the clutches completely self-destructing. In addition to using higher quality Raybestos clutches and Kolene-coated steels that handle high heat better, the Sun Coast kit features machined components to allow more clutches and steels to be used in each pack for more holding power and less heat buildup. You can see the machined edges and snap ring on the support on the left compared to the factory support on the right. While some grumble about their durability, the truth is, the 4R100 has performed well, and thousands are still on the road today. So once the forward clutch pack which is engaged in all forward gears started to slip, the clutches simply burnt themselves up, leaving the truck stranded. Making power in the 99-04 Ford Lightning, 02-03 Harley Davidson and other pickups has been made easy but overlooked is the transmission. This is the best value for the rebuilder who wishes to replace all commonly worm components in their 4R100 rebuild.
Please contact us if you have any questions. Will include all the seals, gaskets, o-rings, check balls, rings required in a rebuild kit. Include vehicle model and year, engine size and 2 or 4 wheel drive in the comments area when ordering. Planetary washer kits, bushing kits, bearing kits and other user option items are not included but available for purchase separately on our website. Contact your sales rep for details and availability.
They also upgrade the unit to the full spline style bottom if yours is a half-spline style for more durability and longevity. The planetary gear packs are made from high-strength steel, and heavy-duty, one-way roller Sprague clutches maintain directional stability, unlike the stock or inferior aftermarket products, which can explode. We are looking to keep this fairly cost effective - buying good quality parts but not overbuilding it to the level of a sled truck. Otherwise, we give you the option to coordinate the return shipping on your own and independently pay your courier of choice. In addition, a stage-3 rebuild is more likely to overheat when idling for extended periods than the milder, stage-2 build. All of our rebuild kits come complete with a pump bushing, sump filter and spin on filter where applicable.
We do this as some customers do not want these parts and others do. In many states, to promote recycling, you are charged a deposit when you purchase a can of soda and you receive your deposit back when you return the empty can. The last year of production was 2003. This type of long term idling is usually found on work trucks that are virtually never turned off. These overhaul kits contain all of the gaskets, o-rings, seals sealing rings and small parts required to completely overhaul your transmission properly. Extras are model and year dependent. Bigcommerce Premium Themes by Brand names, logos and trademarks used herein remain the property of their respective owners.
In the intermediate clutch pack, additional room for more clutches is accomplished by Sun Coast including thinner steels with the rebuild kit. Regardless of build level, Remac uses only new parts in the clutch pack with improved clutch materials and better steel friction plates. It will certainly take a beating transferring your power. This is possible because of the new thinner machined apply plate left , seen compared to the stock unit right. Transmission Rebuild Kits are Transtar's most popular products for a reason. So my dad's 2003 7.